Course Outline
Introduction to 5S
- Tracing the lineage from Henry Ford’s CANDO method to the Toyota Production System.
- Positioning 5S as the foundational step in Lean and continuous improvement.
- Contemporary applications in manufacturing, offices, and digital workplaces.
Waste Identification and Workplace Organisation
- Understanding the eight types of waste in Lean methodology.
- How waste manifests and its associated hidden costs.
- Connecting 5S practices to safety, quality, and customer satisfaction.
The 5S Steps
- Sort: Red-tagging techniques, decluttering, and practical exercises.
- Set in Order: Visual management, labelling strategies, and digital organisation.
- Shine: Cleaning as inspection and preventive maintenance.
- Standardize: Establishing visual standards, SOPs, and digital templates.
- Sustain: Building habits, conducting audits, and the role of leadership.
Beyond 5S: Safety and Sustainability
- The sixth S – Safety: Mitigating accidents and risks.
- The seventh S – Sustainability: Embedding green practices into daily operations.
- Integrating 5S into ESG frameworks and compliance requirements.
Tools and Techniques
- Utilising checklists, audits, and scorecards.
- Implementing 5S in digital and hybrid work environments.
- Leveraging technology support through mobile apps and digital dashboards.
Implementation and Success Factors
- Drafting a 5S action plan.
- Identifying critical success factors for long-term adoption.
- Managing change and securing leadership buy-in.
Practical Exercises and Case Studies
- Hands-on simulations for each S phase.
- Real-world examples from manufacturing, services, and office contexts.
- Group exercise: Designing a 5S implementation roadmap.
Summary and Next Steps
Requirements
- There are no specific prerequisites required to attend this course.
Target Audience
- Lean champions and change agents.
- Operational leaders and managers.
- Professionals working in manufacturing, services, and office settings.
Custom Corporate Training
Training solutions designed exclusively for businesses.
- Customized Content: We adapt the syllabus and practical exercises to the real goals and needs of your project.
- Flexible Schedule: Dates and times adapted to your team's agenda.
- Format: Online (live), In-company (at your offices), or Hybrid.
Price per private group, online live training, starting from 1300 € + VAT*
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Testimonials (3)
trainer knowledge
SUNEEL jee - House of Spices India
Course - Six Sigma LEAN Yellow Belt
Case studies and practical training to work with gained knowledge
Marcin Sokolowski - Solvti
Course - Change Management
About the sense of humor and energizing us to focus more in the topic.