Industrial Automation Training in Gaia

Industrial Robotics Automation: ROS-PLC Integration & Digital Twins is a practical course designed to bridge the gap between industrial automation and contemporary robotics frameworks. Participants will acquire the skills to integrate ROS-based robotic systems with PLCs for synchronized operations, whilst exploring digital twin environments to simulate, monitor, and optimise production processes. The curriculum places a strong emphasis on interoperability, real-time control, and predictive analysis through the use of digital replicas of physical systems.

This instructor-led live training, available both online and onsite, targets intermediate-level professionals seeking to develop practical expertise in linking ROS-controlled robots with PLC environments and implementing digital twins to optimise automation and manufacturing outcomes.

Upon completion of this training, participants will be able to:

• Comprehend the communication protocols utilized between ROS and PLC systems.
• Implement real-time data exchange mechanisms between robots and industrial controllers.
• Develop digital twins for the purposes of monitoring, testing, and process simulation.
• Integrate sensors, actuators, and robotic manipulators within industrial workflows.
• Design and validate industrial automation systems using hybrid simulation environments.

Course Format

• Interactive lectures and architecture walkthroughs.
• Practical exercises focused on integrating ROS and PLC systems.
• Implementation of simulation and digital twin projects.

Course Customization Options

• To request customized training for this course, please contact us to arrange.

AI in Smart Factories involves applying artificial intelligence to automate, monitor, and optimize industrial operations in real time.

This instructor-led live training, available online or onsite, is designed for beginner-level decision-makers and technical leads seeking a strategic and practical introduction to leveraging AI in smart factory environments.

By the end of this training, participants will be able to:

• Grasp the core principles of AI and machine learning.
• Identify key AI use cases in manufacturing and automation.
• Explore how AI supports predictive maintenance, quality control, and process optimization.
• Evaluate the steps involved in launching AI-driven initiatives.

Format of the Course

• Interactive lecture and discussion.
• Real-world case studies and group exercises.
• Strategic frameworks and implementation guidance.

Course Customization Options

• To request a customized training for this course, please contact us to arrange.

A Remote Terminal Unit (RTU) is an essential field device designed to gather data, transmit signals, and execute control commands within automation and power system networks.

This instructor-led, live training (available online or onsite) targets intermediate-level professionals aiming to configure RTUs for automation and control operations within power cell environments.

Upon completing this training, participants will be able to:

• Set up RTU hardware and correctly map input/output channels.
• Configure communication parameters to integrate with SCADA and control systems.
• Implement logic, alarms, and control strategies within RTU platforms.
• Effectively troubleshoot RTU performance and communication issues.

Course Format

• Instructor-led presentations featuring real-world examples.
• Hands-on configuration activities and practical exercises.
• Live demonstrations of RTU communication and control workflows.

Course Customization Options

• Customized course versions are available based on specific RTU hardware models or control environments.

The Allen Bradley platform is a extensively utilized industrial automation environment designed for configuring, controlling, and integrating PLCs, HMIs, and networked components.

This instructor-led live training, available either online or onsite, targets intermediate-level automation specialists seeking to interconnect and integrate Allen Bradley devices using Ethernet to achieve seamless communication between PLCs, HMIs, servers, and routers.

Upon completion of this training, participants will be equipped to:

• Configure Ethernet-based communication within the Allen Bradley environment.
• Integrate PLCs, HMIs, servers, and routers using standard communication protocols.
• Deploy practical network topologies for automation systems.
• Diagnose connectivity and data exchange issues among devices.

Course Format

• Guided instruction accompanied by demonstrations using Allen Bradley tools.
• Practical integration exercises involving Ethernet-connected devices.
• Real-world configuration and testing within a live-lab setting.

Customization Options for the Course

• Tailored training versions can be organized based on specific device models or network architectures.

This instructor-led, live training in Gaia (online or onsite) targets intermediate-level automation engineers and control system designers keen on implementing motion control solutions with Omron PLCs.

By the end of this training, participants will be able to:

• Understand fundamental motion control concepts and their applications.
• Configure motion hardware and software in Sysmac Studio.
• Program and optimize single-axis and multi-axis motion control.
• Implement coordinated motion strategies, including interpolation and synchronization.

This instructor-led, live training in Gaia (online or onsite) is aimed at beginner-level to intermediate-level engineers and technicians who wish to master the fundamentals of AB PLCs and apply them to real-world manufacturing scenarios.

By the end of this training, participants will be able to:

• Understand the role and applications of AB PLCs in the manufacturing industry.
• Program AB PLCs using RSLogix 5000/Studio 5000.
• Troubleshoot common issues and perform maintenance on PLC systems.
• Design and implement a PLC-controlled system for a manufacturing process.
• Demonstrate proficiency in PLC programming through a practical project.

This instructor-led, live training in Gaia (online or onsite) is aimed at automation engineers and control system designers who wish to configure, programme, and commission Omron Sysmac systems covering NJ/NX controllers, EtherCAT networking, G5/1S/1SA servo drives, NA Series HMI, and NX safety hardware.

CANoe is a comprehensive software tool developed by Vector that is used for the development, testing, and analysis of in-vehicle networks and ECUs, especially those using the CAN (Controller Area Network) protocol.

This instructor-led, live training (online or onsite) is aimed at beginner-level to intermediate-level automotive engineers and testers who wish to use CANoe to simulate, test, and analyze CAN-based communication systems..

By the end of this training, participants will be able to:

• Install and configure CANoe and its components
• Understand CAN protocol fundamentals and message framing
• Create simulations for ECUs and CAN networks using CAPL scripting
• Monitor, analyze, and debug CAN traffic effectively

This instructor-led live training in Gaia (online or onsite) is aimed at beginner-level, intermediate-level, and advanced-level engineers and technicians who wish to use XGT Series PLCs to configure hardware, manage modules, and maintain stable PLC systems.

By the end of this training, participants will be able to identify XGT hardware components, configure PLC system modules, perform backup and diagnostic tasks, and troubleshoot common hardware issues.

This instructor-led live training in Gaia (offered online or onsite) is designed for PLC users aiming to utilise XG5000 to create, test, download, monitor, and troubleshoot PLC programs.

By the conclusion of this training, participants will be able to create and manage projects, configure hardware and communications, develop ladder logic, and diagnose faults in PLC systems.

This course provides an overview of Programmable Logic Controllers (PLC) fundamentals. After discussing the core principles of PLCs, participants will learn and apply basic Ladder Diagram instructions within the context of Industrial Automation. Target Audience - Electrical Specialists - Mechanical Engineers - Programmers interested in Industrial Automation