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Duration 21 hours
Course Outline
Introduction to WAAM and Hybrid Manufacturing
- Fundamentals of metal additive manufacturing
- Core WAAM principles and deposition methodologies
- Hybrid robot-CNC strategies and current industry trends
Basics of FANUC Welding Robot Programming
- Overview of FANUC robotic systems and the ROBOGUIDE interface
- Generating movement paths for arc welding tasks
- Managing teaching points, tool offsets, and coordinate systems
GMAW Process and WAAM Deposition Planning
- Configuring Gas Metal Arc Welding (GMAW) parameters for WAAM
- Controlling wire feed rates, travel speed, and electrical current
- Designing single-bead and multi-bead layering strategies
HAAS CNC System Coordination
- Introduction to 5-axis worktables and part setup procedures
- Aligning references and calibrating with robotic trajectories
- Defining CNC toolpaths for hybrid finishing operations
Workflow Integration Between Robot and CNC
- Process planning: comparing robot-led versus CNC-led hybrid approaches
- Implementing handshaking, data communication, and synchronization protocols
- Simulating and analyzing real-world process timing
Process Validation and Troubleshooting
- Ensuring geometric accuracy and consistency in WAAM builds
- Addressing weld defects, layer distortion, and post-processing requirements
- Diagnosing common issues within hybrid manufacturing environments
Summary and Next Steps
- Recap of key components in the integrated WAAM process
- Recommended pathways for production validation and scale-up
- Subsequent steps for testing, safety compliance, and quality assurance
Requirements
- Familiarity with industrial automation concepts
- Hands-on experience with welding or robotic programming
- Foundational understanding of CNC machining principles
Target Audience
- Robotic welding technicians
- Manufacturing and automation engineers
- Technologists specializing in hybrid CNC and robotic processes
Custom Corporate Training
Training solutions designed exclusively for businesses.
- Customized Content: We adapt the syllabus and practical exercises to the real goals and needs of your project.
- Flexible Schedule: Dates and times adapted to your team's agenda.
- Format: Online (live), In-company (at your offices), or Hybrid.
Price per private group, online live training, starting from 3900 € + VAT*
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Testimonials (1)
Practical usages are very impressive.
