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Duration 7 hours
Course Outline
Regulatory Framework and Standards
- Overview of applicable regulations and consensus standards.
- Legal responsibilities of employers and workers.
- Integration of LOTO within broader safety management systems.
LOTO Policy and Program Development
- Essential components of an effective LOTO program and written procedures.
- Work permit systems and authorization workflows.
- Recordkeeping, auditing, and strategies for continuous improvement.
Identification of Energy Sources and Hazard Assessment
- Classification of hazardous energy types (electrical, mechanical, hydraulic, pneumatic, thermal, chemical).
- Methods for locating and documenting energy isolation points.
- Risk assessment and prioritization techniques for maintenance tasks.
Isolation Devices, Locking, and Tagging Hardware
- Common isolation devices and best practices for selection.
- Lock and tag types, securement methods, and key management.
- Addressing special scenarios: group LOTO, multiple energy sources, and complex machinery.
LOTO Procedures, Verification, and Restoration
- Structuring safe LOTO procedures with correct sequencing.
- Verification of isolation, testing, and safe work confirmation.
- Protocols for safe removal of locks/tags and system re-energization.
Roles, Responsibilities, and Communication
- Defining duties: authorized employees, affected employees, and other personnel.
- Coordination practices involving supervisors, HSE teams, and contractors.
- Managing shift handovers, group LOTO coordination, and emergency responses.
Hands-on Practical Labs and Assessment
- Practical exercise: developing and executing LOTO on representative equipment mock-ups.
- Scenario-based drills covering multi-energy isolation, unexpected hazards, and troubleshooting.
- Competency evaluations, debriefing sessions, and corrective action planning.
Summary and Next Steps
Requirements
- Foundational knowledge of basic manufacturing operations.
- Prior experience working with or in proximity to industrial machinery.
- Familiarity with core workplace safety principles.
Target Audience
- Maintenance technicians and electricians.
- Machine operators and production supervisors.
- Health, Safety, and Environment (HSE) professionals.
Custom Corporate Training
Training solutions designed exclusively for businesses.
- Customized Content: We adapt the syllabus and practical exercises to the real goals and needs of your project.
- Flexible Schedule: Dates and times adapted to your team's agenda.
- Format: Online (live), In-company (at your offices), or Hybrid.
Price per private group, online live training, starting from 1300 € + VAT*
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